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Bimba has created the next generation actuator enabling predictive maintenance, remote monitoring and failure detection as well as other applications. The key to the solution is the IntelliSense module, which connects directly to the pneumatic cylinder. Pressure data is collected real-time and made available to the HMS edge gateway via fieldbus communications. Multiple IntelliSense modules can be supported by a single HMS edge gateway.
HMS edge gateways have the processing power to perform real-time analytics at the edge eliminating latency associated with the cloud. Solutions for detecting blocked actuators and preventing failures due to overstress is possible. Continuous monitoring of machine status can also be used to calculate machine efficiency.
Data collected over the life of an actuator can be used to develop a predictive maintenance program based on the actual status of the actuator rather than a set replacement schedule. An active predictive maintenance program can eliminate real-time failures and reduce costs associated with replacing devices earlier than required.
Combining the Bimba IntelliSense technology with other sensors and monitors in a machines reduces the total cost of IoT solutions and creates more opportunities to add valuable service options to your machine.
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